ТЕПЛОПРОВОДНОСТЬ И ИЗНОСОСТОЙКОСТЬ ГИБРИДНЫХ КОМПОЗИТОВ A359/(SIC + SI3N4), ИЗГОТОВЛЕННЫХ ЛИТЬЕМ ПОД ДАВЛЕНИЕМ


https://doi.org/10.17073/1683-4518-2018-4-116-123

Полный текст:


Аннотация

Исследованы термические параметры и износ при сухом скольжении гибридных композитов на основе матрицы A359, изготовленных литьем под давлением. Композиты были упрочнены введением 5, 10 и 15 мас. % (SiC + Si3N4). Износ композитов A359/(SiC + Si3N4) происходил под нагрузкой в диапазоне 20‒60 Н при скорости скольжения 2,75 м/с. Обнаружено, что композиты A359/(SiC + Si3N4) обладают относительно низкой теплопроводностью и более высокой стойкостью к износу, чем сплав A359. Коэффициенты трения и температура контактной поверхности образцов композита A359/(SiC + Si3N4) возрастают по мере увеличения содержания в них (SiC + Si3N4). При исследовании изношенных поверхностей обнаружено, что композиты A359/(SiC + Si3N4) покрыты оксидами железа, которые играют роль самосмазывающегося слоя. Более высокий показатель износостойкости композитов A359/(SiC + Si3N4) позволяет использовать их в автомобильной промышленности.


Об авторах

Э. А. M. Шалаби
ФГАОУ ВО «НИТУ «МИСиС»
Россия
Москва


А. Чурюмов
ФГАОУ ВО «НИТУ «МИСиС»
Россия
Москва


М. Абу Эль-Хаирб
Центральный металлургический научно-исследовательский институт
Египет
г. Каир


А. Дауд
Центральный металлургический научно-исследовательский институт
Египет
г. Каир


Список литературы

1. Daoud, A. Wear and friction behavior of sand cast brake rotor made of A359-20 vol. % SiC particle composites sliding against automobile friction material / A. Daoud, M. T. Abou ElКhair // Tribology Int. ― 2010. ― Vol. 43. ― P. 544‒553.

2. Suresh, S. Effect of graphite addition on mechanical behavior of Al6061/TiB2 hybrid composite using acoustic emission / S. Suresh, N. S. V. Moorthi, S. C. Vettivel [et al.] // Mater. Sci. Eng. A. ― 2014. ― Vol. 612. ― P. 16‒27.

3. Kala, H. A review on mechanical and tribological behaviors of stir cast aluminum matrix composites / H. Kala, K. K. S. Mer, S. Kumar // Procedia Mater. Sci. ― 2014. ― Vol. 6. ― P. 1951‒1960.

4. Kaushik, N. C. H. The effect of wear parameters and heat treatment on two body abrasive wear of Al–SiC–Gr hybrid composites / N. C. H. Kaushik, R. N. Rao // Tribology Int. ― 2016. ― Vol. 96. ― P. 184‒190.

5. Wang, G. S. Microstructural changes of SiCw/6061Al composite during compression at temperatures below and above the solidus of the matrix alloy / G. S. Wang, L. Geng // Mater. Chem. Phys. ― 2006. ― Vol. 96. ― P. 2‒8.

6. Kok, M. Abrasive wear of Al2O3 particle reinforced 2024 aluminium alloy composites fabricated by vortex method / M. Kok // Composites: Part A. ― 2006. ― Vol. 37. ― P. 457‒464.

7. Sarada, B. N. Hardness and wear characteristics of hybrid aluminium metal matrix composites produced by stir casting technique / B. N. Sarada, P. L. Srinivasa Murthy, G. Ugrasen // Mater. Today: Proceedings. ― 2015. ― Vol. 2. ― P. 2878‒2885.

8. Liu, Y. Effects of sliding velocity and normal load on the tribological behavior of a nanocrystalline Al based composite / Y. Liu, Z. Han, H. Cong // Wear. ― 2010. ― Vol. 268. ― P. 976‒983.

9. Suresh, S. Mechanical behavior and wear prediction of stir cast Al–TiB2 composites using response surface methodology / S. Suresh, N. S. V. Moorthi, N. Vettivel, S. C. Selvakumar // Mater. Des. ― 2014. ― Vol. 59. ― P. 383‒396.

10. Liu, J. Dry sliding wear behaviour of co-continuous ceramic foam/aluminium alloy interpenetrating composites produced by pressureless infiltration / J. Liu, J. Binner, R. Higginson // Wear. ― 2012. ― Vol. 276/277. ― P. 94‒104.

11. Chaudhury, S. K. Wear and friction behavior of spray formed and stir cast Al–2Mg–11TiO2 composites / S. K. Chaudhury, A. K. Singh, C. S. Sivaramakrishnan, S. C. Panigrahi // Wear. ― 2005. ― Vol. 258. ― P. 759‒767.

12. Wang, Y. Dry wear behaviour and its relation to microstructure of novel 6092 aluminium alloy–Ni3Al powder metallurgy composite / Y. Wang, W. M. Rainforth, H. Jones, M. Lieblich // Wear. ― 2001. ― Vol. 251. ― P. 1421‒1432.

13. Walker, J. C. Lubricated sliding wear behaviour of aluminium alloy composites / J. C. Walker, W. M. Rainforth, H. Jones // Wear. ― 2005. ― Vol. 259. ― P. 577‒589.

14. Daoud, A. Wear performance of 2014 Al alloy reinforced with continuous carbon fibers manufactured by gas pressure infiltration / A. Daoud // Mater. Lett. ― 2004. ― Vol. 58. ― P. 3206‒3013.

15. Lekatou, A. Aluminium reinforced by WC and TiC nanoparticles (ex-situ) and aluminide particles (in-situ): Microstructure, wear and corrosion behavior / A. Lekatou, A. E. Karantzalis, A. Evangelou [et al.] // Mater. Des. ― 2015. ― Vol. 65. ― P. 1121‒1135.

16. Mazahery, A. Influence of the hard coated B4C particulates on wear resistance of Al–Cu alloys / A. Mazahery, M. O. Shabani // Composites: Part B. ― 2012. ― Vol. 43. ― P. 1302‒1308.

17. Ravindran, P. Tribological behavior of powder metallurgyprocessed aluminium hybrid composites with the addition of graphite solid lubricant / P. Ravindran, K. Manisekar, R. Narayanasamy, P. Narayanasamy // Ceram. Int. ― 2013. ― Vol. 39. ― P. 1169‒1182.

18. Gorshenkov, M. V. Dry sliding friction of Al-based composites reinforced with various boron-containing particles / M. V. Gorshenkov, S. D. Kaloshkin, V. V. Tcherdyntsev [et al.] // J. Alloys Compd. ― 2012. ― Vol. 536. ― S126‒S129.

19. Natarajan, N. Wear behaviour of A356/25SiCp aluminium matrix composites sliding against automobile friction material / N. Natarajan, S. Vijayarangan, I. Rajendran // Wear. ― 2006. ― Vol. 261. ― P. 812‒822.

20. Daoud, A. Wear and friction behavior of near eutectic Al‒Si + ZrO2 or WC particle composites / A. Daoud, M. T. Abou ElКhair, P. Rohatgi // Compos. Sci. Technol. ― 2004. ― Vol. 64. ― P. 1029‒1040.

21. Ramesh, C. S. Slurry erosive wear behavior of Ni–P coated Si3N4 reinforced Al6061 composites / C. S. Ramesh, R. Keshavamurthy // Mater. Des.― 2011.― Vol. 32.― P. 1833‒1843.

22. Sharma, P. Production and some properties of Si3N4 reinforced aluminium alloycomposites / P. Sharma, S. Sharma, D. Khanduja // J. Asian Ceram. Soc. ― 2015. ― Vol. 3. ― P. 352‒359.

23. Kim, Y. S. Sliding wear behavior of Al/SiC composites fabricated by thermal spray process against different counterparts / Y. S. Kim, K. T. Kim, S. J. Kim // Key Eng. Mater. ― 2007. ― Vol. 353‒358. ― P. 844‒847.

24. Mizuuchi, K. Processing and thermal properties of Al/ AlN composites in continuous solid–liquid co-existent state by spark plasma sintering / K. Mizuuchi, K. Inoue, Y. Agari [et al.] // Compos. : Part B. ― 2012. ― Vol. 43. ― P. 1557‒1563.

25. Kim, Y. S. Wear behavior of SiCp reinforced metal matrix composites fabricated by thermal spray process / Y. S. Kim, K. T. Kim // Key Eng. Mater. ― 2006. ― Vol. 326-328. ― P. 1845‒1848.

26. Ghazali, M. J. The wear of wrought aluminium alloys under dry sliding conditions / M. J. Ghazali, W. M. Rainforth, H. Jones // Tribology Int. ― 2007. ― Vol. 40. ― P. 160‒169.

27. Tangen, I. L. Preparation and characterisation of aluminium nitride–silicon carbide composites / I. L. Tangen, Y. Yu, T. Grande [et al.] // Ceram. Int. ― 2004. ― Vol. 30. ― P. 931‒938.

28. Kumar, N. M. High temperature investigation on EDM process of Al 2618 alloy reinforced with Si3N4, AlN and ZrB2 in-situ composites / N. M. Kumar, S. S. Kumaran, L. A. Kumaraswamidhas // J. Alloys Compd. ― 2016. ― Vol. 663. ― P. 755‒768.

29. Pramila Bai, B. N. Dry sliding wear of A356‒Al‒SiCp composites / B. N. Pramila Bai, B. S. Ramasesh, M. K. Surappa // Wear. ― 1992. ― Vol. 157. ― P. 295‒304.

30. Chaudhury, S. A new spray forming technique for the preparation of aluminium rutile (TiO2) ex situ particle composite / S. Chaudhury, C. Sivaramakrishnan, S. Panigrahi // J. Mater. Proc. Technol. ― 2004. ― Vol. 145. ― P. 385‒390.

31. Abou El-Khair, M. T. Microstructure characterization and tensile properties of squeeze-cast AlSiMg alloys / M. T. Abou ElKhair // Mater. Lett. ― 2005. ― Vol. 59. ― P. 894‒900.

32. Gurcan, A. B. Wear behaviour of AA6061 aluminium alloy and its composites / A. B. Gurcan, T. N. Baker // Wear. ― 1995. ― Vol. 188. ― P. 185‒191.

33. Sharma, S. K. Erosion behavior of SiC‒WC composites / S. K .Sharma, B. V. M. Kumar, K. Y. Lim [et al.] // Ceram. Int. ― 2014. ― Vol. 40. ― P. 6829‒6839.

34. Zhao-hui, W. SiC nanoparticles reinforced magnesium matrix composites fabricated by ultrasonic method / W. Zhaohui, W. Xu-dong, Z. Yu-xin, D. Wen-bo // Trans. Nonferrous Met. Soc. China. ― 2010. ― Vol. 20. ― P. 1029‒1032.

35. Shaga, A. P. Shen. Lamellar-interpenetrated Al–Si–Mg/ SiC composites fabricated by freeze casting and pressureless infiltration / A. P. Shen Shaga, Ch. Sun, Q. Jiang // Mater. Sci. Eng. A. ― 2015. ― Vol. 630. ― P. 78‒84.

36. Micele, L. Tribological behaviour and wear resistance of a SiC–MoSi2 composite dry sliding against Al2O3 / L. Micele, G. Palombarini, S.Guicciardi, L. Silvestroni // Wear. ― 2010. ― Vol. 269. ― P. 368‒375.

37. Mathan Kumar, N. An investigation of mechanical properties and material removal rate, tool wear rate in EDM machining process of Al2618 alloy reinforced with Si3N4, AlN and ZrB2 composites / N. Mathan Kumar, S. Senthil Kumaran, A. Kumaraswamidhas // J. Alloys Compd. ― 2015. ― Vol. 650. ― P. 318‒327.

38. Ramesh, C. S. Abrasive wear behavior of Ni–P coated Si3N4 reinforced Al6061 composites / C. S. Ramesh, R. Keshavamurthy, S. Pramod, P. G. Koppad // J. Mater. Process. Technol. ― 2011. ― Vol. 211. ― P. 1423‒1431.

39. Zi-yang, X. Effect of volume fraction on microstructure and mechanical properties of Si3N4/Al composites / X. Zi-yang, C. Guo-qin, W. Gao-hui [et al.] // Trans. Nonferrous Met. Soc. China. ― 2011. ― Vol. 21. ― s285‒s289.

40. Michael Rajan, H. B. Synthesis and characterization of in situ formed titanium diboride particulate reinforced AA7075 aluminum alloy cast composites / H. B. Michael Rajan, S. Ramabalan, I. Dinaharan, S. J. Vijay // Mater. Des. ― 2013. ― Vol. 44. ― P. 438‒445.

41. Kaczmar, J. W. The production and application of metal matrix composite materials / J. W. Kaczmar, К. Pietrzak, W. Wlosinski // J. Mater. Process. Technol. ― 2000. ― Vol. 106. ― P. 58‒67.

42. Schwartz, M. M. Composite materials. Volume II: processing, fabrication and applications / M. M. Schwartz. ― ASM International, 1997.

43. Abou El-Khair, M. T. Effect of casting technology on the wear behaviour of A356 Al‒Al2O3 or ZrO2 composites / M. T. Abou El-Khair, A. Daoud, A. N. Abdel Azim // 4th Arab Cast Conference. ― 2002.

44. Daoud, A. Microstructure and wear behavior of squeeze cast 7075 Al‒Al2O3 particle composites / A. Daoud, M. T. Abou El-Khair, A. N. Abdel Azim // 14th International Offshore and Polar Engineering Conference. ― 2004.

45. Mizuuchi, K. Thermal properties of diamond particle dispersed aluminum matrix composites fabricated in continuous solid–liquid co-existent state by SPS / K. Mizuuchi, K. Inoue, Y. Agari [et al.] // J. Jpn. Soc. Powder Metall. ― 2009. ― Vol. 56. ― P. 438‒443.

46. Eucken, A. Heat transfer in ceramic refractory materials: calculation from thermal conductivities of constituents / A. Eucken // Fortchg. Gebiete Ingenieurw. B. З. Forschungsheft, 16. ― 1932. ― P. 353‒360.

47. Maiyajima, T. Effects of reinforcements on sliding wear behavior of aluminum matrix composites / T. Maiyajima, Y. Iwai // Wear. ― 2003. ― Vol. 255. ― P. 606‒616.

48. Zhang, H. Tensile behavior and dynamic failure of aluminum 6092/B4C composites / H. Zhang, M. W. Chen, K. T. Ramesh [et al.] // Mater. Sci. Engineer. A. ― 2006. ― Vol. 433. ― P. 70‒82.

49. Cavaliere, P. Effect of heat treatments on mechanical properties and damage evolution of thixoformed aluminium alloys / P. Cavaliere, E. Cerri, P. Leo // Mater. Charact. ― 2005. ― Vol. 55. ― P. 35‒42.


Дополнительные файлы

Для цитирования: Шалаби Э.А., Чурюмов А., Абу Эль-Хаирб М., Дауд А. ТЕПЛОПРОВОДНОСТЬ И ИЗНОСОСТОЙКОСТЬ ГИБРИДНЫХ КОМПОЗИТОВ A359/(SIC + SI3N4), ИЗГОТОВЛЕННЫХ ЛИТЬЕМ ПОД ДАВЛЕНИЕМ. Новые огнеупоры. 2018;(4):116-123. https://doi.org/10.17073/1683-4518-2018-4-116-123

For citation: Shalaby E.A., Churyumov A., Abou El-Khairb M., Daoud A. THERMAL PROPERTY AND TRIBOLOGICAL PERFORMANCE OF SQUEEZED A359/(SiC + Si3N4) HYBRID COMPOSITES. NOVYE OGNEUPORY (NEW REFRACTORIES). 2018;(4):116-123. (In Russ.) https://doi.org/10.17073/1683-4518-2018-4-116-123

Просмотров: 98

Обратные ссылки

  • Обратные ссылки не определены.


ISSN 1683-4518 (Print)