.png)
.png)
Email this article 
Open Access
Subscription Access
High-density micro- and nanogranular ceramics. Transition of open pores to closed ones. Part 2. Removing ligaments from the workpiece
https://doi.org/10.17073/1683-4518-2019-12-19-27
Abstract
About the Author
A. V. BelyakovRussian Federation
References
1. Беляков, А. В. Высокоплотная микро- и нанозернистая керамика. Переход открытых пор в закрытые. Часть 1. Подготовка порошка, формовочной массы, формование / А. В. Беляков // Новые огнеупоры. ― 2019. ― № 11. ― С. 49, 50.
2. Becker, F. H. Debinding processes ― physical and chemical conclusions and their practical realisations / F. H. Becker // Ceramic Forum International. ― 2006. ― Vol. 83, № 5. ― P. E2‒E13.
3. German, R. M. Theory of thermal debinding / R. M. German // Int. J. Powder Metall. ― 1987. ― Vol. 23, № 4. ― P. 237‒245.
4. Cima, M. J. Binder distribution in ceramic greenware during thermolysis / M. J. Cima, J. A. Lewis, A. D. Devoe // J. Am. Ceram. Soc. ― 1989. ― Vol. 72, № 7. ― Р. 1192‒1199.
5. Lewis, J. A. Binder removal from ceramics / J. A. Lewis // Annu. Rev. Mater. Sci. ― 1997. ― Vol. 27. ― P. 147‒173.
6. Oliveira, R. V. B. Ceramic injection molding: influence of specimen dimensions and temperature on solven debinding kinetics / R. V. B. Oliveira, V. Soldi, M. C. Fredel // J. Mater. Process. Technol. ― 2005. ― Vol. 160, № 2. ― P. 213‒220.
7. Joens, S. Elnik systems: the next generation takes the helm at a leading innovator in batch furnace technology for MIM / S. Joens // PIM-International. ― 2013. ― Vol. 7, № 2. ― P. 51‒56.
8. Catamold ® imagination is the only limit! International. ― 2013. ― Vol. 7, № 2. ― P. 6, 7. // PIM
9. German, R. M. Injection molding of metals and ceramics / R. M. German, A. Bose. ― Princeton, New Jersey, USA : Metal Powder Industries Federation, 1997. ― 413 p.
10. Karatas, Ç. Investigation of mouldability for feedstocks used powder injection moulding / Ç. Karatas, A. Sözen, E. Arcaklioglu [et al.] // Mater. Des. ― 2008. ― Vol. 29. ― P. 1713‒1724.
11. Fu, G. Fabrication of robust tooling for mass production of polymeric microfluidic devices / G. Fu, S. B. Tor, N. H. Loh [et al.] // J. Micromech. Microeng. ― 2010. ― Vol. 20, № 8. ― Article № 085019.
12. Liu, Z. Y. Binder system for micropowder injection molding / Z. Y. Liu, N. H. Loh, S. B. Tor [et al.] // Mater. Lett. ― 2001. ― Vol. 48. ― P. 31–38.
13. Thomas, P. Production of alumina microparts by powder injection molding / P. Thomas, B. Levenfeld, A. Várez [et al.] // Int. J. Appl. Ceram. Technol. ― 2009. ― Vol. 8, № 3. ― P. 617‒626.
14. Hwang, K. S. Solvent debinding behavior of powder injection molded components prepared from powders with different particle sizes / K. S. Hwang, G. J. Shu, H. J. Lee // Metall. Mater. Trans. A. ― 2005. ― Vol. 36, № 1. ― P. 161‒167.
15. Zorzi, J. E. Method for the measurement of powder distribution in green ceramic bodies / J. E. Zorzi, C. A. Perottoni, J. A. H. da Jornada // Mater. Sci. Lett. ― 2003. ― Vol. 22, № 2. ― P. 107‒109.
16. Liu, Z. Y. Micro-powder injection molding / Z. Y. Liu, N. H. Loh, S. B. Tor [et al.] // J. Mater. Process. Technol. ― 2002. ― Vol. 127. ― P. 165‒168.
17. Tay, B. Y. Surface roughness of microstructured component fabricated by μMIM / B. Y. Tay, L. Liu, N. H. Loh [et al.] // Mater. Sci. Eng. A. ― 2005. ― Vol. 396. ― P. 311–319.
18. Tay, B. Y. Injection molding of 3D microstructures by μPIM / B. Y. Tay, L. Liu, N. H. Loh [et al.] // Microsystem Technol. ― 2005. ― Vol. 11. ― P. 210‒213.
19. Liu, L. Micro powder injection molding: sintering kinetics of microstructured components / L. Liu, N. H. Loh, B. Y. Tay [et al.] // Scripta Mater. ― 2006. ― Vol. 55. ― P. 1103‒1106.
20. Tay, B. Y. Characterization of metallic micro rod arrays fabricated by μMIM / B. Y. Tay, L. Liu, N. H. Loh [et al.] // Mater. Charact. ― 2006. ― Vol. 57. ― P. 80‒85.
21. Liu, L. Effects of thermal debinding on surface roughness in micro powder injection molding / L. Liu, N. H. Loh, B. Y. Tay [et al.] // Mater. Lett. ― 2007. ― Vol. 61. ― P. 809‒812.
22. Gonçalves, A. C. Metallic powder injection molding using low pressure / A. C. Gonçalves // J. Mater. Process. Technol. ― 2001. ― Vol. 118, № 1/3. ― P. 193‒198.
23. Hausnerova, B. Polyolefin backbone substitution in binders for low temperature powder injection moulding feedstocks / B. Hausnerova, I. Kuritka, D. Bleyan // Molecules. ― 2014. ― Vol. 19, № 3. ― P. 2748‒2760.
24. Hausnerova, B. Flow properties of powder injection moulding compounds / B. Hausnerova, P. Vltavska, Т. Sedlacek [et al.] // Powder Technol. ― 2009. ― Vol. 194, № 3. ― P. 192‒196.
25. Onbattuvelli, V. P. The effects of nanoparticle addition on binder removal from injection molded aluminum nitride / V. P. Onbattuvelli, R. K. Enneti, S. Park [et al.] // Int. Refract. Metals Hard Mater. ― 2013. ― Vol. 36. ― P. 77‒84.
26. Islam, A. Experimental investigation on shrinkage and surface replication of injection moulded ceramic parts / A. Islam, N. Giannekas, D. M. Marhöfer [et al.] // Proceedings of the 4th International Conference on Nanomanufacturing (nanoMan2014) 8‒10 July, 2014, Germany. Режим доступа : https://core.ac.uk/download/pdf/20609159.pdf.
27. German, R. M. A rationalization of the powder injection molding process for stainless steels based on component feature / R. M. German // Int. Conf. and Exhib. on Powder Metallurgy and Particulate Materials (31 May ‒ 4 June 1999), 1999. ― P. 5.71‒5.83.
28. Hwang, K. S. Thermal, solvent, and vacuum debinding mechanisms of PIM compacts / K. S. Hwang, H. K. Lin, S. C. Lee // Mater. Manuf. Process. ―1997. ― Vol. 12, № 4. ― P. 593‒608.
29. Hwang, K. S. Comparative study of pore structure evolution during solvent and thermal debinding of power injection molded parts / K. S. Hwang, Y. M. Hsieh // Metall. Mater. Trans. A. ― 1996. ― Vol. 27, № 2. ― P. 245‒253.
30. Okubo, K. The effects of metal particle size and distributions on dimensional accuracy for micro parts in micro metal injection molding / K. Okubo, S. Tanaka, H. Ito // Proc. of the Annual Technical Conf. (ANTEC 2009), 22‒24 June 2009. ― 2009. ― P. 2592‒2597.
31. Nishiyabu, K. Making and measuring in micro MIM manufacturing / K. Nishiyabu, I. Andrews, S. Tanaka // Met. Powder Rep. ― 2009. ― Vol. 64, № 9. ― P. 22‒25.
32. Zorzi, J. E. A new partially isostatic method for fast debinding of low-pressure injection molded ceramic parts / J. E. Zorzi, C. A. Perottoni, J. A. H. da Jornada // Mater. Lett. ― 2003. ― Vol. 57, № 24/25. ― P. 3784‒3788.
33. dos Santos, M. A. Plasma debinding and pre-sintering of injected parts / M. Antônia dos Santos, M. P. Neivock, A. M. Maliska [et al.] // Mater. Res. ― 2004. ― Vol. 7, № 3. ― P. 505‒511.
34. Chua, M. I. H. Optimization of injection molding and solvent debinding parameters of stainless steel powder (SS316L) based feedstock for metal injection molding / M. I. H. Chua, A. B. Sulong, M. F. Abdullah [et al.] // Sains Malaysiana. ― 2013. ― Vol. 42, № 12. ― P. 1743‒1750.
35. Torralba, J. M. Powder injection moulding: processing of small parts of complex shape / J. M. Torralba, J. Hidalgo, A. Jimenez-Morales // Proceedings of ICIT & MPT. 8th International Conference on industrial tools and material processing technologies, Ljubljana, Slovenia, October 2‒5, 2011. ― 2011. ― P. 53‒58.
36. Ahn, S. Effect of powders and binders on material properties and molding parameters in iron and stainless steel powder injection molding process / S. Ahn, S. J. Park, S. Lee [et al.] // Powder Technol. ― 2009. ― Vol. 193, № 2. ― P. 162‒169.
37. Md Ani, S. Binder removal via a two-stage debinding process for ceramic injection molding parts / S. Md Ani, A. Muchtar, N. Muhamad [et al.] // Ceram. Int. ― 2014. ― Vol. 40, № 2. ― P. 2819‒2824.
38. Thomas-Vielma, P. Production of alumina parts by powder injection molding with a binder system based on high density polyethylene / P. Thomas-Vielma, A. Cervera, B. Levenfeld [et al.] // J. Eur. Ceram. Soc. ― 2008. ― Vol. 28, № 4. ― P. 763‒771.
39. Tseng, J. W. Cracking defect and porosity evolution during thermal debinding in ceramic injection moldings / J. W. Tseng, C. K. Hsu // Ceram. Int. ― 1999. ― Vol. 25, № 5. ― P. 461‒466.
40. González-Gutiérrez, J. Part 3. Powder injection molding of metal and ceramic parts / J. González-Gutiérrez, G. B. Stringari [et al.] / P. 65‒88. In book: Some Critical Issues for Injection Molding ; ed. by Dr. Jian Wan. ― Croatia : pub. by InTech, 2012. ― 270 p.
41. Yan, M. S. Study on solvent debinding process of powder injection molded Ti(C, N)-based cermets / M. S. Yan, W. H. Xiong, C. Fan // Key Eng. Mater. ― 2007. ― Vol. 353/358. ― P. 1410‒1413. Режим доступа: http://citeseerx.ist.psu.edu/viewdoc/download?doi=10.1.1.836.531&rep=rep1&type=pdf.
42. Tsai, D.-S. Solvent debinding kinetics of alumina green bodies by powder injection molding / D.-S. Tsai, W.-W. Chen // Ceram. Int. ― 1995. ― Vol. 21, № 4. ― P. 257‒264.
43. Yang, W. W. Solvent debinding mechanism for alumina injection molded compacts with water-soluble binders / W. W. Yang, K. Y. Yang, M. C. Wang [et al.] // Ceram. Int. ― 2003. ― Vol. 29, № 7. ― P. 745‒756.
44. Auzene, D. Investigation into water soluble binder systems for powder injection moulding / D. Auzene, S. Roberjot // PIM International. ― 2011. ― Vol. 5, № 1. ― P. 54‒57.
45. Domingo, C. Supercritical fluid nanotechnology. Advances and applications in composites and hybrid nanomaterials ; ed. by C. Domingo, P. Subra-Paternault. ― CRC Press, Taylor & Francis Group. eBooks, 2016. ― 539 p.
46. Sun, Y.-P. Supercritical fluid technology in materials science and engineering syntheses, properties, and applications ; ed. by Y.-P. Sun. ― New York : Marcel Dekker Inc., 2002. ― 578 p.
47. Baiker, A. Supercritical fluids in heterogeneous catalysis / A. Baiker // Chem. Rev. ― 1999. ― Vol. 99, № 2. ― P. 453‒473.
48. Ruprecht, R. Injection molding of microstructured components from plastics, metals and ceramics / R. Ruprecht, T. Gietzelt, K. Müller [et al.] // Microsystem Technol. ― 2002. ― Vol. 8, № 4/5. ― P. 351‒358.
49. Attia, U. M. A review of micro-powder injection moulding as a microfabrication technique / U. M. Attia, J. R. Alcock // J. Micromech. Microeng. ― 2011. ― Vol. 21, № 4. ― P. 1‒41.
50. Gupta, R. B. Solubility in supercritical carbon dioxide / R. B. Gupta, J. J. Shim. ― Boca Raton : CRC Press, 2007. ― 909 p.
51. Chartier, T. Mechanisms of binder removal involved in supercritical debinding of injection moulded ceramics / T. Chartier, E. Delhomme, J.-F. Baumard // J. Phys. III. ― 1997. ― Vol. 7, № 2. ― P. 291‒302.
52. Kim, S. W. Debinding behaviours of injection molded ceramics bodies with nano-sized pore channels during extraction using supercritical carbon dioxide and n-heptane solvent / S. W. Kim // J. Supercrit. Fluids. ― 2010. ― Vol. 51, № 3. ― P. 339‒344.
53. Kim, Y.-H. Supercritical carbon dioxide debinding in metal injection molding (MIM) process / Y.-H. Kim, Y.-W. Lee, J.-K. Park [et al.] // Korean J. Chem. Eng. ― 2002. ― Vol. 19, № 6. ― P. 986—991.
54. Bloemacher, M. CATAMOLD TM ― a new direction for powder injection molding / M. Bloemacher, D. Weinand // J. Mater. Process. Technol. ― 1997. ― Vol. 63. ― P. 918‒922.
55. Sommer, F. Influence of feedstock preparation on ceramic injection molding and microstructural features of zirconia toughened alumina / F. Sommer, H. Walcher, F. Kern [et al.] // J. Eur. Ceram. Soc. ― 2014. ― Vol. 34, № 3. ― P. 745‒751.
56. Mannschatz, A. Influence of powder morphology on properties of ceramic injection moulding feedstocks / A. Mannschatz, A. Müller-Köhn, T. Moritz // J. Eur. Ceram. Soc. ― 2011. ― Vol. 31, № 14. ― P. 2551‒2558.
57. Krueger, D. Rapid catalytic debinding MIM feedstock : a new technology grows into a manufacturing process / D. Krueger, M. Bloemacher, D. Weinand // Advances in Powder Metallurgy & Particulate Materials. ― 1993. ― Vol. 5, № 2. ― P. 165‒180.
58. Clemens, F. Thermoplastic extrusion for ceramic bodies / F. Clemens. In book: Extrusion in Ceramics (Engineering Materials and Processes), Handle, F. (ed.). ― Berlin, Germany : Springer-Verlag, 2009. ― 470 p.
59. Watari, K. A strategy to reduce energy usage in ceramic fabrication ― novel binders and related processing technology / K. Watari, T. Nagaoka, K. Sato [et al.] // Synthesiology. ― 2009. ― Vol. 2, № 2. ― P. 132‒141.
60. Sato, K. Mutual linkage of particles in a ceramic green body through photoreactive organic binders / K. Sato, Y. Hotta, T. Nagaoka [et al.] // J. Ceram. Soc. Japan. ― 2005. ― Vol. 113. ― P. 687‒691.
61. Sato, K. Production of ceramic green bodies using a microwave reactive organic binder / K. Sato, M. Kawai, Y. Hotta [et al.] // J. Am. Ceram. Soc. ― 2007. ― Vol. 90, № 4. ― P. 1319‒1322.
62. Duran, C. Covalently connected particles in green bodies fabricated by tape casting / C. Duran, K. Sato, Y. Hotta [et al.] // J. Am. Ceram. Soc. ― 2007. ― Vol. 90, № 1. ― P. 279‒282.
63. Nagaoka, T. Extrusion of alumina ceramics with hydraulic alumina without organic additives / T. Nagaoka, К. Sato, Y. Hotta [et al.] // J. Ceram. Soc. Japan. ― 2007. ― Vol. 115, № 1339. ― P. 191‒194.
64. Будников, П. П. Кварцевая керамика / П. П. Будников, Ю. Е. Пивинский // Успехи химии. ― 1967. ― Т. XXXVI, № 3. ― С. 511‒542. [Budnikov, P. P. Quartz ceramics / P. P. Budnikov, Yu. E. Pivinskii // Rus. Chem. Rev. ― 1967. ― Vol. 36, № 3. ― P. 210–227.]
65. Пивинский, Ю. Е. Некоторые особенности шликерного литья керамики из кварцевого стекла / Ю. Е. Пивинский, Ф. Т. Горобец // Стекло и керамика. ― 1968. ― № 5. ― С. 19‒22. [Pivinskii, Yu. E. Some features of slip casting quartz glass ceramics / Yu. E. Pivinskii, F. T. Gorobets // Glass and Ceramics. ― 1968. ― Vol. 25, № 5. ― P. 285‒288.]
66. Пивинский, Ю. Е. Нанодисперсный кремнезем и не которые аспекты нанотехнологий в области силикатного материаловедения. Ч. 4 / Ю. Е. Пивинский // Новые огнеупоры. ― 2007. ― № 11. ― С. 40‒51. [Pivinskii, Yu. E. Nanodispersed silica and some aspects of nanotechnology in the field of silicate materials science. Part 4 / Yu. E. Pivinskii // Refract. Ind. Ceram. ― 2008. ― Vol. 49, № 1. ― P. 67‒74.]
67. Masia, S. Effects of oxides on binder burnout during ceramics processing / S. Masia, P. D. Calvert, W. E. Rhine [et al.] // J. Mater. Sci. ― 1989. ― Vol. 24, № 6. ― P. 1907‒1912.
Supplementary files
For citation: Belyakov A.V. High-density micro- and nanogranular ceramics. Transition of open pores to closed ones. Part 2. Removing ligaments from the workpiece. NOVYE OGNEUPORY (NEW REFRACTORIES). 2019;(12):19-27. https://doi.org/10.17073/1683-4518-2019-12-19-27
Refbacks
- There are currently no refbacks.