.png)
.png)
Email this article 
Open Access
Subscription Access
High-density micro- and nanogranular ceramics. Transition of open pores to closed ones. Part 1. Preparation of powder, molding material, molding
https://doi.org/10.17073/1683-4518-2019-11-49-58
Abstract
About the Author
A. V. BelyakovRussian Federation
References
1. Бакунов, В. С. К вопросу об анализе структуры в керамике / В. С. Бакунов, А. В. Беляков // Неорган. материалы. ― 1996. ― Т. 32, № 2. ― С. 243‒248. [Bakunov, V. S. Analysing the structure of ceramics / V. S. Bakunov, A. V. Belyakov // Inorganic Mater. ― 1996. ― Vol. 32, № 2. ― P. 220‒222.]
2. Lin, F. J. T. Microstructure refinement of sintered alumina by a two-step sintering technique / F. J. T. Lin, L. C. De Jonghe, M. N. Rahaman // J. Am. Ceram. Soc. ― 1997. ― Vol. 80, № 9. ― P. 2269‒2277.
3. Лукин, Е. С. Современная высокоплотная оксидная керамика с регулируемой микроструктурой. Ч. III: Микроструктура и процессы рекристаллизации в керамических оксидных материалах / Е. С. Лукин // Огнеупоры и техническая керамика. ― 1996. ― № 6. ― С. 2‒9. [Lukin, E. S. Modern high-density oxide ceramics. Part III. Microstructure and recrystallization processes in ceramic oxide materials / E. S. Lukin // Refract. Ind. Ceram. ― 1996. ― Vol. 37, № 6. ― P. 177‒184.]
4. Беляков, А. В. Главные бифуркации при обжиге плотной оксидной керамики / А. В. Беляков // Стекло и керамика. ― 2000. ― № 10. ― С. 13‒17. [Belyakov, A. V. Principal bifurcations in firing of compact oxide ceramics / A. V. Belyakov // Glass and Ceramics. ― 2000. ― Vol. 57, № 10. ― P. 345‒349.]
5. Joesten, R. A. Diffusion сompensation relation for normal grain growth and grain-boundary diffusion of oxigen in oxides / R. A. Joesten // J. Am. Ceram. Soc. ― 1985. ― Vol. 68, № 2. ― P. C62‒C64.
6. Беляков, А. В. Локальные уплотнения при спекании керамики и воспроизводимость структуры / А. В. Беляков, Е. А. Брыгина // Стекло и керамика. ― 1998. ― № 10. ― С. 10‒13. [Belyakov, A. V. Local compaction areas in sintering of ceramics and structural reproducibility / A. V. Belyakov, E. A. Brygina // Glass and Ceramics. ― 1998. ― Vol. 55, № 9. ― P. 307‒309.]
7. Беляков, А. В. Определение локальных уплотне ний в прессовках / А. В. Беляков, А. С. Енько // Стекло и керамика. ― 1999. ― № 12. ― С. 19‒22. [Belyakov, A. V. Identification of local compactions in ceramics / A. V. Belyakov, A. S. Yen`ko // Glass and Ceramics. ― 2000.― Vol. 56, № 11/12. ― P. 389‒392.]
8. Лукин, Е. С. Спекание и формирование микро структуры оптически прозрачной поликристаллической оксидной керамики / Е. С. Лукин, Т. В. Ефимовская, А. В. Беляков [и др.] // Тр. МХТИ им. Д. И. Менделеева. ― 1983. ― Вып. 128. ― С. 47‒54.
9. Wei Chen, I. Sintering dense nanocrystalline ceramics without final-stage grain growth / I.-Wei Chen, X.-H. Wang // Nature. ― 2000. ― Vol. 404, № 6774. ― P. 168‒171.
10. Беляков, А. В. Химия дефектов и неравновесность при получении беспористой мелкокристаллической оксидной керамики / А. В. Беляков // Стекло и керамика. ― 1999. ― № 4. ― С. 13‒15. [Belyakov, A. V. Chemistry of defects and nonequilibrium in the production of poreless finely crystallize oxide ceramics / A. V. Belyakov // Glass and Ceramics. ― 1999. ― Vol. 56, № 4. ― P. 108‒110.]
11. Беляков, А. В. Синергетический и квазихимиче ский подходы в технологии керамики / А. В. Беляков // Стекло и керамика. ― 2003. ― № 9. ― С. 21‒27. [Belyakov, A. V. Synergetic and quasichemical approaches in ceramic technology (a review) / A. V. Belyakov // Glass and Ceramics. ― 2003. ― Vol. 60, № 9/10. ― P. 274‒279.]
12. Беляков, А. В. Эволюция структуры в переделах технологии керамики / А. В. Беляков, В. С. Бакунов // Новые огнеупоры. ― 2006. ― № 1. ― С. 56‒61. [Belyakov, A. V. Structural evolution in ceramic technology and processing / A. V. Belyakov, V. S. Bakunov // Refract. Ind. Ceram. ― 2006. ‒ Vol. 47, № 1. ― P. 48‒52.]
13. Беляков, А. В. Эволюция структуры в переделах технологии керамики / А. В. Беляков, В. С. Бакунов // Новые огнеупоры. ― 2006. ― № 2. ― С. 55—62. [Belyakov, A. V. Structural evolution in ceramic technology and processing / A. V. Belyakov, V. S. Bakunov // Refract. Ind. Ceram. ― 2006. ― Vol. 47, № 2. ― P. 110‒115.]
14. Беляков, А. В. Причины аномального роста кристаллов при спекании керамики после начала образования закрытых пор / А. В. Беляков // Стекло и керамика. ― 2007. ― № 1. ― С. 16‒20. [Belyakov, A. V. Causes of anomalous crystal growth in sintering ceramics after formation of closed pores began / A. V. Belyakov // Glass and Ceramics. ― 2007. ― Vol. 64, № 1/2. ― P. 17‒21.]
15. Vasylkiv, O. Nano-blast synthesis of nano-size CeO2 Gd2O3 powders / O. Vasylkiv, Y. Sakka, V. V. Skorokhod // J. Am. Ceram. Soc. ― 2006. ― Vol. 89, № 6. ― P. 1822‒1826.
16. Лукин, Е. С. Современная высокоплотная оксидная керамика с регулируемой микроструктурой. Ч. V. Плотная химически стойкая керамика на осно ве оксидов иттрия, скандия и алюминия / Е. С. Лукин // Огнеупоры и техническая керамика. ― 1997. ― № 1. ― С. 2‒7. [Lukin, E. S. Modern high-density oxide-based ceramics with a controlled microstructure. Part V. Chemical-resistant high-density yttria-, scandia-, and alumina-based ceramics / E. S. Lukin // Refract. Ind. Ceram. ― 1997. ― Vol. 38, № 3. ― P. 87‒95.]
17. Yang, J. Recent developments in gelcasting of ceramics / J. Yang, J. Yu, Y. Huang // J. Eur. Ceram. Soc. ― 2011. ― Vol. 31. ― P. 2569‒2591.
18. Moritz, T. Ceramic injection moulding: a review of developments in production technology, materials and applications / T. Moritz, R. Lenk // Powder Injection Moulding International. ― 2009. ― Vol. 3, № 10. ― P. 23‒34.
19. Heaney, D. F. Handbook of metal injection molding ; ed. by D. F. Heaney. ― Camdrige : Woodhead Publishing Ltd, 2012. ― 601 p.
20. Bloemacher, M. CATAMOLD TM ― a new direction for powder injection molding / M. Bloemacher, D. Weinand // J. Mater. Process. Technol. ― 1997. ― Vol. 63. ― P. 918‒922.
21. Yang, S. Bulk observation of aluminum green compacts by way of X-ray tomography / S. Yang, W. Fang, Y. Chi [et al.] // Nuclear Instruments and Methods. Physics Research. Section B: Beam Interactions with Materials and Atoms. ― 2015. ― Vol. 319. ― P. 146‒153.
22. Cottrino, S. Characterization by X-ray tomography of granulated alumina powder during in situ die compaction / S. Cottrino, Y. Jorand, E. Maire [et al.] // Mater. Charact. ― 2013. ― Vol. 81. ― P. 111‒123.
23. Pat. 6919041 USA. Method for compacting powder materials into articles and a mold for implementing the method / Dvilis E., Khasanov O., Sokolov V. Assignee ; Tomsk Polytechnic University ; filed 16.12.2002 ; pub. 19.07.2005.
24. Fu, Y. Weibull distribution of the fracture strength of 99 % alumina ceramic reshaped by cold isostatic pressing / Y. Fu, Z. Tao, X. Hou // Ceram. Int. ― 2014. ― Vol. 40, № 6. ― P. 7661‒7667.
25. He, W. Numerical simulation of cold isostatic pressed alumina parts produced by selective laser sintering and part shape optimization / W. He, Q. Wei, K. Liu [et al.] // Ceram. Int. ― 2013. ― Vol. 39, № 8. ― P. 9683‒9690.
26. Тимохова, М. И. Этапы развития и внедрения в производство способа квазиизостатического прессо вания / М. И. Тимохова // Новые огнеупоры. ― 2009. ― № 10. ― С. 20‒24. [Timokhova, M. I. Development stages and introduction into series production of a quasi-isostatic production method / M. I. Timokhova // Refract. Ind. Ceram. ― 2009. ― Vol. 50, № 5. ― P. 340‒343.]
27. Букаемский, А. А. Взрывное компактирование и низкотемпературное спекание нанопорошков оксида алюминия / А. А. Букаемский, Е. Н. Фёдорова // Физика горения и взрыва. ― 2008. ― Т. 44, № 6. ― С. 114‒126. [Bukaemskii, A. A. Explosive compaction and lowtemperature sintering of alumina nanopowders / A. A. Bukaemskii, E. N. Fedorova // Combustion, Explosion, and Shock Waves. ― 2008. ― Vol. 44, № 11. ― P. 717‒728.]
28. Generalov, M. B. Dynamic compaction of powder materials by percussive and percussive-vibratory devices / M. B. Generalov // Chemical and Petroleum Engineering. ― 2000. ― Vol. 36, № 11. ― P. 701‒708.
29. Khasanov, O. L Ceramik powders dry compaction under ultrasound action / O. L. Khasanov, E. S. Dvilis, V. M. Soкolov [et al.] // Key Eng. Mater. ― 2004. ― Vol. 264‒268. ― P. 241‒244.
30. Bokov, A. A. Uniaxial compaction of nanopowders on a magnetic-pulse press / A. A. Bokov, G. Sh. Boltachev, N. B. Volkov [et al.] // Technical Physics. ― 2013. ― Vol. 58, № 10. ― P. 1459‒1468.
31. Dvilis, E. S. Design of ultrasonic and collector molds for industrial technology of the uniaxial dry pressing of ceramic powders / E. S. Dvilis, O. L. Khasanov, P. Chartpuk // 10th International Symposium on Ceramic Materials and Components for Energy and Environmental Applications. Fraunhofer Institute for Ceramic Technologies and Systems IKTS, Germany. ― 2012. ― P. 80, 81.
32. Mutsuddy, B. C. Ceramic injection molding / B. C. Mutsuddy, R. G. Ford. ― London, GB : Chapman & Hall, 1995. ― 368 p.
33. Wang, J. Some critical issues for injection molding ; ed. by Dr. Jian Wang. ― Croatia : Pub. by InTech, 2012. ― 270 p.
34. Attia, U. M. A review of micro-powder injection moulding as a microfabrication technique / U. M. Attia, J. R. Alcock // J. of Micromechanics and Microengineering. ― 2011. ― Vol. 21, № 4. ― 043001. (22 p.).
35. Yin, H. Micro powder injection molding ― large scale production technology for micro-sized components / H. Yin, C. Jia, X. Qu // Sci. China. Ser. E. Technol. Sci. ― 2008. ― Vol. 51. ― P. 121‒126.
36. German, R. M. Medical and dental applications for microminiature powder injection moulding (microPIM) ― a roadmap for growth / R. M German // PIM Int. ― 2009. ― Vol. 3. ― P. 21‒29.
37. Ruprecht, R. Injection molding of microstructured components from plastics, metals and ceramics / R. Ruprecht, T. Gietzelt, K. Miiller [et al.] // Microsyst. Technol. ― 2002. ― Vol. 8. ― P. 351‒358.
38. Baek, E. R. Effect of particle size in feedstock properties in micro powder injection molding / E. R. Baek, S. Supriadi, C.-J. Choi [et al.] // Mater. Sci. Forum. ― 2007. ― Vol. 534‒536. ― P. 349‒352.
39. Baltes, H. Advanced micro and nanosystems Vol. 3. Microengineering of metals and ceramics ; ed. by H. Baltes, O. Brand, G. K. Fedder [еt al.]. ― Weinheim : Wiley-VCH Verlag GmbH & Co. KGaA, 2005. ― 441 p.
40. Rak, Z. S. New trends in powder injection moulding / Z. S. Rak // Powder Metallurgy and Metal Ceramics. ― 1999. ― Vol. 38, № 3/4. ― P. 126‒132.
41. Checot-Moinard, D. Powder injection moulding PIM of feedstock based on hydrosoluble binder and submicronic powder to manufacture parts having microdetails / D. Checot-Moinard, C. Rigollet, P. Lourdin // Powder Technol. ― 2010. ― Vol. 208. ― P. 472‒479.
42. Young, A. C. Gelcasting of Alumina / A. C. Young, O. O. Omatete, M. A. Janney [et al.] // J. Am. Ceram. Soc. ― 1991. ― Vol. 74, № 3. ― P. 612‒618.
43. Omatete, O. O. Gelcasting: from laboratory development toward industrial production / O. O. Omatete, M. A. Janney, S. D. Nunn // J. Eur. Ceram. Soc. ― 1997. ― Vol. 1, № 2/3. ― P. 407‒413.
44. Tari, G. Gelcasting ceramics: а review / G. Tari // Am. Ceram. Soc. Bull. ― 2003. ― Vol. 82, № 4. ― P. 43‒57.
45. Takai, C. Control of high solid content yttria slurry with low viscosity for gelcasting / C. Takai, M. Tsukamoto, M. Fuji [et al.] // J. Alloys Compd. ― 2006. ― Vol. 408‒412. ― P. 533‒537.
46. Jamalabad, V. R. Gelcast molding with rapid prototyped fugitive molds / V. R. Jamalabad, P. J. Whalen, J. Pollinger [et al.] // Proceedings of the Solid Freeform Fabrication Symposium, The University of Texas at Austin, Austin, TX, Aug. 12‒14. ― 1996. ― P. 71‒78.
47. Bocanegra-Bernal, M. H. Dense and near-net-shape fabrication of Si3 N 4 ceramics / M. H. Bocanegra-Bernal, B. Matovic // Mater. Sci. Eng. A. ― 2009. ― Vol. 500, № 1/2. ― P. 130‒149.
48. Janssen, R. Tailor-made ceramic-based components ― advantages by reactive processing and advanced shaping techniques / R. Janssen, S. Scheppokat, N. Claussen // J. Eur. Ceram. Soc. ― 2008. ― Vol. 28, № 7. ― P. 1369‒1379.
49. Santacruz, I. Improved green strength of ceramics through aqueous gelcasting / I. Santacruz, C. Baudin, R. Moreno [еt al.] // Adv. Eng. Mater. ― 2004. ― Vol. 6, № 8. ― P. 672‒676.
50. Janney, M. A. Development of low toxicity gelcasting systems / M. A. Janney, O. O. Omatete, C. A. Walls [et al.] // J. Am. Ceram. Soc. ― 1998. ― Vol. 81, № 3. ― P. 581‒591.
51. Janney, M. A. Gelcasting / M. A. Janney, S. D. Nunn, C. A. Walls [et al.]. The Handbook of Ceramic Engineering ; ed. by M. N. Rahman. New York : Marcel Dekker, 1998. ― P. 1‒15.
52. Huha, M. A. Polymer effects on the chemorheological and drying behavior of alumina-poly(vinyl alcohol) gelcasting suspensions / M. A. Huha, J. A. Lewis // J. Am. Ceram. Soc. ― 2000. ― Vol. 83, № 8. ― P. 1957‒1963.
53. Morissette, S. L. Solid freeform fabrication of aqueous alumina-poly(vinyl alcohol) gelcasting suspensions / S. L. Morissette, J. A. Lewis, J. Cesarano [et al.] // J. Am. Ceram. Soc. ― 2000. ― Vol. 83, № 10. ― P. 2409‒2416.
54. He, X. Gelcasting of alumina ceramics using an egg white protein binder system / X. He, B. Su, X. Zhou // Ceramics ‒ Silikáty. ― 2011. ― Vol. 55, № 1. ― P. 1‒7.
55. Dhara, S. Egg white as an environmentally friendly low-cost binder for gelcasting of ceramics / S. Dhara, P. Bhargava // J. Am. Ceram. Soc. ― 2001. ― Vol. 84, № 12. ― P. 3048‒3050.
56. Millan, A. J. Near-net shaping of aqueous alumina slurries using carrageenan / A. J. Millan, R. Moreno, M. I. Nieto // J. Eur. Ceram. Soc. ― 2002. ― Vol. 22, № 3. ― P. 297‒303.
57. Lyckfeldt, O. Protein forming — a novel shaping technique for ceramics / O. Lyckfeldt, J. Brandt, S. Lesca // J. Eur. Ceram. Soc. ― 2000. ― Vol. 20, № 14/15. ― P. 2551‒2559.
58. Adolfsson, E. Gelcasting of zirconia using agarose / E. Adolfsson // J. Am. Ceram. Soc. ― 2006. ― Vol. 89, № 6. ― P. 1897‒1902.
59. Liu, D. M. Control of yield stress in low-pressure ceramic injection moldings / D. M. Liu // Ceram. Int. ― 1999. ― Vol. 25, № 7. ― P. 587‒592.
60. Yang, J. L. Colloidal injection moulding of ceramics / J. L. Yang, L. Su, L. G. Ma // Key Eng. Mater. ― 2002. ― Vol. 224/226. ― P. 667‒672.
61. Huang, Y. Improving the homogeneity and reliability of ceramic parts with complex shapes by pressureassisted gel-casting / Y. Huang, L. G. Ma, H. R. Le // Mater. Lett. ― 2004. ― Vol. 58, № 30. ― P. 3893‒3997.
Supplementary files
For citation: Belyakov A.V. High-density micro- and nanogranular ceramics. Transition of open pores to closed ones. Part 1. Preparation of powder, molding material, molding. NOVYE OGNEUPORY (NEW REFRACTORIES). 2019;(11):49-58. https://doi.org/10.17073/1683-4518-2019-11-49-58
Refbacks
- There are currently no refbacks.